SOLUTION: A component (circle-shaped with a diameter measuring 60 cm) is stamped out of sheet steel. A square(with side measuring 30 cm) in the center of that circle is discarded. These comp

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Question 1161726: A component (circle-shaped with a diameter measuring 60 cm) is stamped out of sheet steel. A square(with side measuring 30 cm) in the center of that circle is discarded. These components are stamped out of a continuous steel coil with a width of 70 cm. The stamping process requires a gap of 25mm between each component. The steel coil is supplied in lengths of 25 meters costing $200.
a) What is the approximate percentage of steel wasted including the center square?
b) Assuming minimal wastage, how many components can be produced from each 25-meter coil?
c) What is the approximate cost of a component if the scrap is sold at 50% of the cost?



Found 2 solutions by solver91311, KMST:
Answer by solver91311(24713) About Me  (Show Source):
You can put this solution on YOUR website!


.

See diagram. There are exactly 40 pieces of the 25-meter coil of steel that measure 62.5 cm -- the diameter of the required circle plus the required 25 mm (2.5 cm) gap.

For one of the pieces, the scrap is the portion outside of the circle and inside of the green square. The total area of one piece is 62.5 x 70 square cm. The area of the circle is 30²π cm², and the area of the square is 30² cm². So the area of scrap is (62.5 x 70) - 30²π + 30² cm², which, divided by the total area of the piece gives the scrap percentage.

The scrap percentage calculated above times the $200 cost of the coil gives the cost of the scrap. Half of that cost subtracted from the $200 gives the total cost of material for the 40 components produced. So (200 - (Scrap Cost/2))/40 gives the per component material cost.

You can do your own arithmetic.


John

My calculator said it, I believe it, that settles it


Answer by KMST(5328) About Me  (Show Source):
You can put this solution on YOUR website!
b) You can stamp up to highlight%2840%29 circles,
Stamping the 60cm diameter circles centered on the mid-width of the sheet, 25mm (2.5cm) apart from each other would allow us to stamp along the 25m (2500cm) steel coil
2500cm%2F%2860cm%2B2.5cm%29=40circles.
In fact 40 circles with 40-1=39 gaps between them, adding 2.5cm per gaps adds to a length of
40%2A%2860cm%29%2B39%2A%282.5cm%29=2497.5cm
and we could use the 2500cm-2497.5cm=2.5cm leftover length
to leave some space between the circles at the ends and the beginning and end of the coil.
Offsetting the circles so they are shifted a bit to the left and the right, makes the string of circles a little shorter, but not short enough to fit an additional circle.
The most you could offset centers is 70cm-60cm=10cm ,
and making the distance between the centers centers AB=62.5cm , would make the circles look like this
with BC=10cm and AC=sqrt%2862.5%5E2%2B10%5E2%29cm=61.7cm .
Each pattern with 2 circles (red rectangle) takes up
30cm%2B61.7cm%2B30cm=121.7cm , so 40 circles require 40%2B121.7=2434cm out of the 2500cm length of the coil.

a) The area of each circle is pi%2Aradius%5E2=pi%2A%2830cm%29%5E2=900picm%5E2
The area of the square cut off is %2830cm%29%2A%2830cm%29=900cm%5E2 .
The area of each component stamped is
%28900pi-900%29cm%5E2=900%28pi-1%29cm%5E2=approx.900%283.1416-1%29=900%2A2.1416cm%5E2=1927.44cm%5E2
The total area of the 40 stamped components is
40%2A1927.44cm%5E2=77097.6cm%5E2
The area of a sheet coil 70cm wide and 2500cm long is
%2870cm%29%2A%282500cm%29=175000cm%5E2 .
Out of that surface area 77097.6cm%5E2 turns into 40 components, and the rest is "steel wasted including the center square".
The surface area of the steel wasted including the center square" is
175000cm%5E2-77097.6cm%5E2=97902.4cm%5E2
As a percentage of the 175000cm%5E2 in the coil, that is
%2897902.4%2F175000cm%5E2%29%2A%22100%25%22=%22approx.%22highlight%28%2255.9%25%22%29=%22approx.%22highlight%28%2256%25%22%29

c) The %2256%25%22=56%2F100=0.56 of the coil wasted represents a cost of 0.56%2A%22%24200%22=%22%24112%22 .
Selling it at %2250%25%22=50%2F100=0.5 of the cost reclaims 0.5%2A%22%24112%22=%22%2456%22 ,
making the cost of 40 components %22%24200%22-%22%2456%22-%22%24144%22 , and the cost per component
%22%24144%22%2F40=highlight%28%22%243.60%22%29